Saint-Gobain SEFPRO (Sintered and Electrofused Products), founded in 1929, produces refractories for the glass industry. The company consists of plants, sales offices and Research and Development Centers employing over 2200 people across four continents, with headquarters in Le Pontet, Vaucluse, France. The group belongs to the Innovative Materials division of the Saint-Gobain group.
History
The first electro-fused product was invented and developed in the 1920s by the laboratory of Corning Glass Works, the American glassmaker partnered with Hartford Empire Co.[1] Production began at Corhart Refractories Co., a Corning subsidiary, in 1927.
In 1929, a joint venture between Corning and Saint-Gobain, another leading glassmaker, established L'Electro-Réfractaire in Modane, France, with their principal product the Corhart Standard.[2] By 1940, the company was producing 2000 tons of the product per year. In 1942, a new, even more hard-wearing product was introduced: Corhart ZAC. New, pure raw materials were used, such as Zircon, Alumina and Silica (later known as AZS). During the Second World War, the Modane factory was destroyed.[3] In 1947, a new production site was selected in Le Pontet, located in the department of Vaucluse in France, some 350 km from the original location. This would later become the group's headquarters. Workers from the Modane plant relocated to Vaucluse to work in the new factory.
The relocation to Le Pontet was influenced by access to key raw materials such as high-purity bauxite from southern France, alumina supplied by Péchiney in Gardanne, and silica sand from the Mont Ventoux region, as well as its proximity to the port of Marseille and the Rhône River for hydro-electric power.[4]
In 1952, a Research and Development center was established next to the Le Pontet factory. The company focused on innovation and was granted multiple patents from the 1960s onwards.[5][6][7]
In 1973, "L'Electro-Réfractaires" merged with the Société Générale de Produits Réfractaires, based in Vénissieux, France, to form the "Société Européenne des Produits Réfractaires" (SEPR). The group finally became Saint-Gobain SEFPRO in 2001.
Acquisitions and Expansion
Source:[8]
- 1971: Acquisition of Refradige Italia, Italy; in 2000 it becomes SEPR Italia
- 1973 : L'Electro-Réfractaire merges with SGPR (Société Générale des Produits Réfractaires) to become SEPR
- 1987: Acquisition of Corhart Refractories, with plants in Buckhannon, WV, and Louisville, KY, USA
- 1991: Acquisition of Joint Venture for the Production of Fused Cast Refractories, China – ZPER. This acquisition marked the Saint-Gobain group's first expansion into the refractory market in China.
- 1996: Acquisition of Savoie Réfractaires, France, specializing in sintered materials for the glass industry
- 1996: European research centre CREE is established in Cavaillon[9]
- 1996: Vinhedo, Brazil, joins SEPR
- 2000: Acquisition of Valoref, France
- 2001: New factory built in Changping, Beijing area; ZPER is renamed Beijing SEPR Refractories
Plants
SEPR Le Pontet, France
The SEPR Le Pontet site has served as the SEFPRO headquarters since its founding in 1947, replacing the original plant in Modane that was destroyed in 1944 by bombings during World War II.[3] The site in Le Pontet, located in the department of Vaucluse in France, covers 25 hectares of land. Its principal products are standard and electrical resistive High Zirconia; unshaped products; alpha-beta and beta Alumina; "ER" glass contact AZS range; and cruciform, of which it is the unique producer worldwide.[17] The plant has received the certifications ISO 9001 and ISO 14001.
The company employs around 700 people and serves markets and customers both local and global.
SEFPRO Hydrogen Furnace Initiative, Le Pontet, France
In 2024, SEFPRO began construction of a new-generation electrofusion production line at its Le Pontet site. Scheduled to start operations in the second half of 2024, the line is designed to operate with up to 20% hydrogen and to cut annealing energy consumption by about 65% compared with traditional processes.
Research and Development (R&D) Centers
Source:[34]
Saint-Gobain Research Provence (SGR Provence). Cavaillon, France
Saint-Gobain Research Provence (SGR Provence) is the European Research and Development Centre of the global group Saint-Gobain, established in 1996. It belongs to the High Performance Materials division.
Located in Cavaillon in the department of Vaucluse, France, the center employs around 230 researchers and technicians. Its main work focuses on the development of advanced ceramic products.[35]
Asian Research Centre – SGRS. Shanghai, China
SGRS (Saint-Gobain Research Shanghai) is the Asian research and development centre of the global group Saint-Gobain, located in the Minhang Development Zone of Shanghai. It belongs to the High Performance Materials division of Saint-Gobain, specializing in a wide range of applications.
Sectors Served
The SEFPRO group specializes in refractory products and services for the glass industry, serving markets like Container glass, Flat glass, E-glass, Wool Fiberglass, Reinforcement Fiberglass and Special glass. It produces fused cast AZS, high zirconia, alumina, sintered refractories, unshaped refractory materials, cruciform and expendables amongst others.
References
- Philippe Boch. Ceramic Materials: Processes, Properties, and Applications John Wiley & Sons, 2010^
- Saint-Gobain^
- Germaine Veyret-Verner. La Maurienne industrielle: destructions et reconstructions